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In this section we will be fitting
a ducting system to our chair to
route the fog to the top of the
back posts, to the ankles and
to the wrists to simulate frying skin and
smoking electrical current. To the
casual eye it might seem like just
making the chair legs hollow and
shooting the fog inside the
channels at the bottom of the chair
would suffice nicely to get the fog
to all of those locations by just
drilling holes into the wood,
allowing the fog to escape at each
desired point. However if we did
this, our chair would become
destroyed by the fog in little
time, as fluid based foggers
emit a hot, moist fog from
unspent glycol as discussed in the
last section. This moisture would
expand our wood at the joints and
ruin the illusion of it being made
out of square, welded steel. So to
overcome this peril we will route
the fog through smooth walled PVC
pipe and then turn the fog out at
each point using a T fitting or
elbow that
will
be pressed tightly against the wood
to basically seal off the chance of
fog going back inside the chair's
channels. So we will need to
determine where our fog ducting
will go through the top of the
pedestal in order to be perfectly
centered to the front chair leg
channels. To do this I use a 1 1/4"
diameter dowel that I dropped down
through the hole in the seat box
floor to make my mark. While I
am at it, I drill the holes lining
up with the back legs of the chair
as well, since I will need to use
those openings for my air lines and
electrical cords as mentioned
earlier. Once I slide the chair
aside I can drill these holes using
a 1 5 /8"
diameter
hole saw. Taking a close look now
inside the front leg section below
the seat box I have determined to
have a turn out (T fitting) at the
ankle level to spew the fog out
toward our baking boy's feet. I
used a 1 3/4" forstner bit (shown
on your right) that drills a flat,
blunt hole through wood as shown
here to countersink the wood to
accept
the bump out of the T fitting.
I will be using the same technique
at the top of the front legs under
the front of the arm rest right
under the back of smokey's hand
(shown on the left).
Now
it is time to position our fogger
assembly inside the pedestal so the
fittings line up to the front chair
legs. I use metal plumber's tape to
clamp the expansion chamber in
place and use a single L bracket
screwed directly to the back of my
fogger in a location that wouldn't
harm the fogger. As you can see,
the drain pipe winds up just
recessed from the bottom of the
floor where the side of the
pedestal will be attached. Don't
forget your access opening to the
drain plug! 3" square opening
should suffice.
This
is the other side of the chair
where you can see the fittings
already in place going to the wrist
and then back to the back posts. All of
these fittings can be screwed
together using 1/2" x #8 sheet
metal screws instead of glue in
case you need to
adjust
them for any reason. At the top of
the back you can see how I am
securing the pipe to the inside of
the channel using conduit clamps
that have been bent to the right
form. On the front of this 90
degree elbow is a plug that I drill
out one small hole in the middle of
(this will all be covered with our
"heat sink", so don't worry about
the plug being visible). Once I
tested the fog system, I wound up
drilling the right hole a bit
larger than the one in the left
back, so start small with your test
holes.
Now
I need to make a pair of ducts that
will be outside the leg of the
chair at the ankle to direct the
fog forward instead of to the
underneath of the chair, as I
didn't want to have the fog just
coming out of the center of the
chair leg, inches
away
from the ankle. I decided on using
a 2" PVC elbow that I cut the top
off of. In the photo here you will
see how I managed to do this
without cutting my fingers off. I
fitted a stick inside the opposite
end to hold on to and then used a
chop saw to nip the lid off. I then
used two counter-sunk screws to
attach solid to the chair. Inside
at the back of the duct is the 1/4"
hole
drilled
through the thin outer layer of
wood and the PVC plug just behind
it to allow a small amount of fog
to exit. It worked beautifully and
they were invisible to the eye once
the paint was applied to the chair.
At the top of the seat back I
needed something to look like a
heat vent or heat sink and while
perusing the isles of the local
Home Depot I spotted this chimney
hood. After
some
cutting to the bottom section to
make it slip down over the top of
the post, it fit like they were
made to be there. Next I needed a
way to attach some VERY heavy 4"
diameter insulators solidly to the
post in such a way that they
wouldn't just tear right off under
their own weight of 15 lbs apiece.
I decided on a 4 1/2" section of 2"
x 4" tube steel that I would attach
with lag bolts and then I could
bolt the insulator to the top.
Since they looked like nothing
more
than pieces of rectangular pipe in
this capacity, I used some extra
chunks of 1 1/2" flex conduit to
fill in the sides to give it an
insulator effect. This turned out
to be an extremely solid mount
assembly. To the two bolts on top
of the insulators I screwed some
flex conduit connectors that I had
ground down on angles so they would
send off my decorative conduit in
different directions, so that it
looked authentic when attached. The
overall height of this assembly
went up to 95", just 1" below a
normal ceiling. The conduit was
then routed down the front of the b ack
posts to the side of the arm rests
and then down the front of the
front legs of the chair. Finally
finishing off to the ankle level
with
right-angle flex conduit fittings.
The medallion you see them
connected to for a solid fitting is
actually a stack of four metal
reducers used in power boxes and is
attached using 1/4" lag bolts.
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