|

I have decided to use some
inexpensive single position single
action air valves for actuating the
two air rams this prop takes.
Because of this I will need a way
to bleed off the air when the rams
reset. In the picture here you will
see a short length of 2" PVC pipe
that I will be using as a muffler
for that bleed off. In one side I
will drill and tap two 1/4" holes
for air line slip fittings as shown
already installed after tapping the
threads with the tap we made in the
previous section. Then the chunk
of foam rubber shown above will be
inserted inside the pipe and
finally two 1" long screws will be
inserted into each end of the pipe
to keep the foam from slipping back
out. The two fittings are needed
since if I put a Y from the two air
lines going into the muffler, it
would effect the back pressure to
each of the rams depending on where
the other was at in it's cycle. In
the assembly shown here on a
removable
board (so I can get to all the
components for maintenance), you
will see I have installed dedicated
air regulators. Each one then goes
to it's own air valve, then to a T
fitting to feed each air cylinder and
the other line goes to an inline
air valve before finishing it's run
going to the muffler. The
regulators will work in tandem with
the inline valve to determine how
fast the air cylinder will actuate and
then reset. You can find out much
more about this assembly by going
to the how to
Air Trigger where you can learn
how you can use something as simple
and inexpensive as a washing
machine water valve to trigger your
props.

For
the electrical needs of the chair I
have decided on a bank of three
power strips tucked in tight side
by side that will fit between the
fog juice bottle inside the
pedestal and the wall. This will be
removable just like the air
assembly on the opposite side of
the fogger. I will be running the
electricity into the right chair
back post through flexible conduit,
so this is the logical placement.
These are held in place with screws
that each strip locks into in
the
back. Once I have placed all my
power supplies and timers on board
I will drill holes through the 3/4"
wood base they are attached to and
zip tie them all in place. In the
close up you can see I have snipped
the cord off of each and fitted
bullet connectors. I will be
fitting the incoming electrical
cords with the female counterparts
so this entire assembly can be
removed from the chair completely
if needed later on. Plus, the cords
will then be small enough at the
ends that they can be removed from
the conduit housing if something
happens to damage the conduit.
One
of these strips will be on one
power leg and the other two will be
on another that will have constant
power going to them to keep the
fogger hot, the speaker power on
etc. As shown in the build for the
Lynching, I will be using a 110
volt relay to trigger different
elements of our animations. Each
leg of this goodie is isolated from
the other, half are normally On and
the others are normally Off. You
can pick and choose what type of
connection your need this way
which can be helpful. These lines
will be triggering different
elements at the same time, as I am
feeding power to the relay with the
manual press of a button. It could just as
easily
be automated using a beam-break or
motion activation, but since this
is such an elaborate event, I
wanted to retain it's activation to
a live actor. In the photo here of
the completed electrical assembly
you will see two VariPET timers
from Cowlacious Designs, a 20
second sound recorder device from Radio
Shack, item
# 276-1323 that has been
mounted inside a protective box and
some miscellaneous power supplies
to run the speakers, the recorder
and the timers. Also if you
look close you will see a line
coming from the relay to the hand
control of the fog machine. Inside
the hand control box I have
soldered the wires on to each side
of the button so when they are
connected, the fogger is engaged,
sending fog out to the ducting.
Here
is a shot at the outside port I
used to bring the power into the
chair. This is a 1/4" thick steel
plate that I have mounted flex
conduit connectors to and then
bolted to the chair with 1/4" lag
bolts.
The other end of these two power
cords were fitted with turn-locking
fittings you would find on high
powered machinery such as a welder.
You can see the power outlets
feeding them are mounted to the
bottom of a small utility box that
I decided to use as the
executioner's power panel. The
third leg on the right is the
incoming power to the box and is
mounted directly and hard wired
in.
The cover of the panel was fitted
with three power buttons that look
industrial keeping with the theme
of the prop. Above each are
different colored warning lights I
have decided to use to
illustrate
different stages of use similar to
a rocket launch. Looking inside the
box you will see a piece of plywood
was used to mount some
110V
gang connectors to that will serve
to make this steel box a power
panel for the chair. The box was
mounted to a stand that I quickly
slapped together and then mounted a
110 V police rotating light. When
the first button is pushed (on the
far right), the green light is
illuminated to show that power is
now going to the chair,
warming
up the fogger and turning on the
transformers. The next one in the
middle will trigger both the yellow
warning light on the panel and the
red police light on the post. It is
during this time the actor would
announce the death sentence with
the light flashing, building
anticipation. When the final button
is pressed it lights up the final
warning light which is red and also
sets off the sound of frying skin
and our brave criminal screaming
like a little girl. Also the fog is
triggered as is the chest
vibrating, and the two PET timers
which then send the legs and torso
through their motions which match
the same 20 seconds that our sound
device cycles. At which time the
executioner presses the red button
once again to remove all
animations. Since it is set up to
be manually triggered, everything
except the PET timers can be
triggered at any time with this
button. The timers however are set
to remain off for at least 45
seconds, giving the fogger a
chance
to re-heat back up for another
cycle.
Here you can see what the
rear of the chair and pedestal look
like with the panel assemblies slid
back and the hinged door up. At the
top of the door notice the notch
that will allow a 3/8" air line to
pass through while the door is
closed. For more info on setting up
the use of sound and timers, go to
Motion Trigger. |