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For me, the difficult part of this
project was trying to determine a
relatively simple way of achieving
the motion of a guy throwing
himself forward in the chair
he is chained and lashed into,
shaking violently from 50,000 volts
charging through his innocent body
and also sporadically stomping his
feet from the unbearable pain. I
finally decided on using one air
cylinder to throw his torso forward,
another one to stomp his feet and
then using a motorized vibration
for his shaking. To see where my
pivot points would have to be to
make this work I went to the CAD
system. In the photo on the left
you will see the torso and arms
attached to a 10" air cylinder located
inside the seat box below, hinged
at the bottom of the spine. Looking
to the photo on the right you can
see that I didn't need quite 10" of
air cylinder to deliver the needed throw
which in this case turns out to be
5 1/16", but it turned out to be
easier to use than an 8" cylinder would
be, as I would then only need to
use a 1/2" spacer from the front
wall of the seat box to attach my
clevis (air cylinder pivoting mounting
bracket) to. Above
the air ram, 3 1/4" on the clevis
and the lever I have shown a 12"
spring that when installed will be
slightly engaged, keeping the torso
in an upright position when it is
not activated and of course,
bringing the torso back upright
after activation. So at this point,
it looks like
we have succeeded with the first of
the 5 animations our freaked out
friend will hopefully wind up with.
In this photo on the left you can
see a close up of the mechanism.
Next I used the same drawing to lay
out the leg animation, as this
ensures
absolute accuracy of the positions
of the axis point that I hope to
use for both the torso and the
legs. In this photo you will find
what seems excessive amounts of
dimensions, but trust me when I say
you will want every one of them.
Using a short 7 1/2" air cylinder that is two
way, I determine it would be easier
to pull down on the back of the leg
assembly to lift up the feet of our
spastic friend than it would be to push
them
up. I choose to overlay a rail
across both of the leg sections
behind where his butt would be,
creating a 1" additional hollow
space, so I will use that for the
attaching bracket. This small cylinder
is more than ample to clear the very
small distance of 1 5 /8" travel I
will need of course. The top of the cylinder will
need to protrude out of the top of
the seat box by 2" for my
ram's throw to be limited to what
is needed. This will
give us a 4 1 /4" travel at the
knee, which I determined to be
adequate. So
the next step is to
put these two
drawings together and make sure
everything clears each other inside
the seat as well as in the
skeleton. In the
first one, all is
clear and working together, even
allowing us enough space for the
speaker under the raised floor
section of the box. In the photo on
the left we see that at the apex of
it's cycle, both the skeleton and
the air cylinder mechanisms are clearing
by just enough to allow fluid
motion. Success! Now it is only a
matter of cutting some steel and
aluminum!
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