Grand Entrance -1-

  With most of my projects I find it helps enormously when I start with drafting up the project to scale fist. Here is a general idea of how I wanted my entrance to look, a bit gothic in design that would include gargoyles atop each pillar, smoke (fog) coming out of each one's mouth, and a sign connecting the two sides. The important thing about the construction of this, to me, was that this not only be pleasing to the eye, but practical, in as much as moving and storing. And since the columns would largely be hollow, I decided to use them for storing the elements that would be part of the event, like the gargoyles and fog directing system. That meant the interior  dimensions would be based on the Distortions' foam filled latex gargoyle #DU1136 which stand 27" tall and when turned a 1/4 turn will just fit inside a 15" square interior space. Then, considering the height of the arch included, I felt that 80" high for the pillars would be adequate, which would give me almost that much head clearance under the arch and at the same time be low enough to store in a typical garage with an 8' ceiling. In this blueprint you can see the doors that are built into the back of each column that will give me access to the storage area as well as for the fog routing system. 

   As mentioned earlier, this how-to was completely re-written in August of 2004, as I had recently retrofit my 1997 entrance with a new fog delivery system I later patented in the spring of 2005. The original system I used to get the fog up to the gargoyles was a method that I called the Ice Vac, but since it moved fog using a fan, the fog was very thin and more of a mist than fog. Here we will be using the Vortex Fog Delivery System™, as it is by far the most effective method I have found yet to move fog over any distance without losing it's viscosity. We will be installing a specially made Vortex Mini (must be special special ordered from us to have the exhaust on the end as shown here, as well as the inlet set to the needed position and the lid sealed permanently shut). The Vortex Column Fog Delivery Mini is 24" long and just under the 15" square that the inside of the columns will have, so this is a perfect fit. The idea is to install the Mini in the base of the left column. There will be more on the detail of the ducting system later, but it is important to your construction if you deal with this element of the build now.

   Once you (later) fit your column with 1" ABS or PVC pipe for the ducting, you will want to make sure to mount the Mini vertically so the fog-in (inlet) port is the lowest point of the unit, (the inside of the unit is slanted toward the lid) so that during use all the unspent fog fluid will automatically drain out and not build up inside where we will not be able to get to it.

   Now on to the construction of the columns. The photo here shows the basic box configuration of the project. I used 3/4" waferboard due to the cheap price and light weight. I do not recommend the use of particle board for props since it falls apart ruthlessly when exposed to moisture. The overall dimensions I used were 16 1/2" deep / wide x 80" high. Here is the cut out list;

(4) 15" x 15" interior floors
(2) 16 1/2" x 16 1/2" tops
(4) 16 1/2" x 80" sides
(2) 15" x 80" fronts
(1) 15" x 56 3/4" door
(1) 15" x 25" door
(2) 9 5/8" x 15" top back
(1) 12 7/8" x 15" lower back
(1) 15" x 44 5/8" lower back
(expansion chamber cover)

 
 

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