ThE LynCHinG - 7 -

   Here is a laundry list of what you will need to stuff in here besides the air assembly;

(1) 110V power strip w/ at least 6 outlets
(1)
Sound playback device
(1) Powered computer speaker
(1)
Event Control Timer
(1)
Variable PET Timer 
(1)
Motion detector (OSH)
(1)
120 VAC D.P.D.T. Relay 
(2)
9 volt DC transformer
(2) 6 volt DC transformer

   Here is the same motion detector unit I show how to modify from a flood light under the Motion Trigger pages.  Once you have it wired up so it will send out a 110V signal, you will cut the output leads short and solder them to the C and F terminals of your 120VAC D.P.D.T. Relay. When power is then triggered to the relay, there are little solenoid-driven points that are magnetically pulled together, closing the circuit to some of the other terminals and opening the others. The A and B arrows and the E and F arrows shows you where to connect up to two separately triggered circuits. We decided to wire this prop that way in an effort to eliminate "ghost" triggering of our playback device that we experienced later in the project, however we learned that it wouldn't fully isolate it, so we had to add a second timer to our prop, just to run the voice. More on that later. The detector will be mounted on the waist board front and center with a screw through the mounting hole, through a shim and into the wood.  

   This is a panorama of the completed guts of our spastic friend after replacing 2 timers in search of one that would really make the actions of the jerking believable, adding yet another event control timer to control just the voice due to the ghost signaling we were getting, replacing the pressure regulator, replacing both the powered speakers for the large one at the top of the pictures and the replacement of 2 air rams. Oh yes Martha, this one's been really fun. But, now that the right parts have been identified, at least you'll be good to go! One note here, the second slip fitting had yet to be added to the compact muffler in this photo, so ignore the little white goodie hooked to an air line at the bottom left of the photos. 

   You will notice an arrow on the top left picture pointing to the foam-covered air regulator knob. This is a special note that in an attempt to make this event *really quiet, we made a muffler to go over the knob where air can be heard escaping after being triggered occasionally. Must be a regulator issue. Further, you will notice the battery eliminators we used to run power to the speakers, the Mimic Machine and both timers have been zip tied to the power strip to keep them from shaking out of place during use. Everything else has been screwed directly to the back and waist with #8 screws for a solid mount. Notice how the air cylinder is mounted. We ran a 3/8" steel rod through the stomach pipes at just the right height so that when fully deployed, the ram's plunger would move the lever below the waist to the right distance (2 1/2") to cause his legs to jerk upward in a realistic manner. To each side of the cylinder you see sections of 1/2" conduit cut at the right length to space out the cylinder to remain perfectly centered while operating. Then to mount the steel rod, we drilled the ends and after slipping a washer over the end, attached a hitch pin for easy removal.

 
 

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